Multi Arc Ion Plastic Metallizing Vacuum Coating Machine Nickel Chrome Plating PVD Coating Machine
Nickel Chrome Plating Machine
,Plastic Metallizing Vacuum Coating Machine
,Nickel Chrome Plating PVD Coating Machine
Multi-arc ion plating is a PVD technique that uses high-current arcs (100–500 A) to vaporize metallic or ceramic targets in a vacuum chamber (pressure < 10⁻² Torr). The ionized vapor is accelerated toward the substrate by a bias voltage, forming dense, ultra-hard coatings with superior adhesion. This method excels in depositing nitride, carbide, and oxide films for industrial and decorative applications.
- Arc Evaporation: High-current arcs strike the target surface, generating ionized metal vapor.
- Plasma Acceleration: A negative bias on the substrate attracts ions, enhancing film density and adhesion.
- Reactive Gas Introduction: Oxygen or nitrogen can be introduced to form compounds like TiN or Cr₂O₃ .
- High Deposition Rate: Achieves film thicknesses of 1–5 μm/h, ideal for large-scale production.
- Hardness & Wear Resistance: Coatings like TiAlN exhibit hardness up to 3000 HV, extending tool life by 3–5x.
- Uniform Coverage: Effective for complex geometries (e.g., screws, gears) due to plasma diffusivity.
- Corrosion Resistance: Dense films protect against harsh environments (e.g., marine or automotive).
- Tooling & Molds: Cutting tools, punches, and dies.
- Automotive: Engine components and decorative trim.
- Jewelry & Watches: Durable, scratch-resistant gold or black finishes.
- Medical: Sterile, biocompatible coatings for surgical instruments .
- Surface Finishes: Mirror-like metallic lusters or matte textures.
- Color Options: Gold (TiN), black (CrN), blue (TiAlN), and rainbow gradients.
- Vertical Chamber: Optimized for batch processing of small parts.
- Horizontal Chamber: Suitable for large-scale deposition on flat or cylindrical substrates.
- Metals (stainless steel, aluminum), ceramics, and hard plastics.
- Metals: Ti, Cr, Zr, Al.
- Nitrides: TiN, CrN, ZrN.
- Carbides: WC, TiC.
- Integrates with pre-coating cleaning systems (e.g., ultrasonic baths) and post-coating heat treatment.
- Target rods (Ti, Cr, etc.), reactive gases (N₂, O₂), and cooling water.
- Cutting Tools: TiAlN coatings for high-speed machining.
- Decorative Hardware: Door handles and faucets with corrosion-resistant finishes.
- Aerospace: High-temperature coatings on engine components.
Our systems feature adjustable arc sources, plasma-enhanced deposition modules, and automated process control for tailored coating performance.
| configuration Model |
Lion-700-ION | Lion-1000-ION | Lion-1300-ION | Lion-1600-ION | Lion-1800-ION | Lion-2000-ION | Lion-2200-ION |
|---|---|---|---|---|---|---|---|
| Chamber size(MM) | D700*H700 | D1000*H1200 | D1300*H1500 | D1600*H1800 | D1800*H2000 | D2000*H2400 | D2200*H4000 |
| Vacuum system | Diffusion pump/Molecular pump + Roots pump + Double stage direct driver Rotary pump + Holding pump + Cryogenic pump(optional) | ||||||
| Arc power supply |
4sets | 8sets | 12sets | 16sets | 20sets | 24sets | 40sets |
| Arc source | 4sets | 8sets | 12sets | 16sets | 20sets | 24sets | 40sets |
| Bias power supply |
12KW | 20KW | 30KW | 40KW | 60KW | 60KW | 80KW |
| Gas MFC system |
4-way intake sys | 4-way intake sys | 4-way intake sys | 4-way intake sys | 4-way intake sys | 4-way intake sys | 4-way intake sys |
| Baking system | Up to 350C | Up to 350C | Up to 350C | Up to 350C | Up to 350C | Up to 350C | Up to 350C |
| Control system | PLC | ||||||
| Ultimate vacuum | 5.0*10-4pa | 5.0*10-4pa | 5.0*10-4pa | 5.0*10-4pa | 5.0*10-4pa | 5.0*10-4pa | 5.0*10-4pa |
| Total power | 50KW | 75KW | 145KW | 190KW | 250KW | 305KW | 455KW |
| Coating Cycle time |
Around 15 to 50 mins one cycle ( Depending on the coating film layer of different coating products) | ||||||
| Delivery container size | 1set 20GP | 1set 20GP | 1set 20GP | 1set 40HQ | 1set 40HQ | 1set 20FR 1set 40GP |
1set 20FR 2sets 40HQ |
| Machine installing time | 7days (1engineer) |
7days (1engineer) |
7days (1engineer) |
10days (2engineers) |
10days (2engineers) |
15days (2engineers) |
20days (2engineers) |
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