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Roll to Roll Vacuum Coating Machine with Real-time Coating Monitoring System, Adjustable Coating Temperature, and Customizable Coating Size for Plastic Films
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Roll to Roll Vacuum Coating Machine with Real-time Coating Monitoring System, Adjustable Coating Temperature, and Customizable Coating Size for Plastic Films
| Place of Origin | Guangdong |
| Brand Name | Lion King |
| Certification | CE |
Product Details
Coating Uniformity:
±1%
Coating Thickness:
0.1-1mm
Coating Monitoring System:
Real-time
Coating Pressure:
Vacuum
Coating Method:
Roll To Roll
Coating Temperature:
Adjustable
Coating Speed:
Up To 100m/min
Coating Control System:
PLC
Coating Type:
Vacuum
Coating Size:
Customizable
Application:
Coating
Coating Environment:
Controlled
Voltage:
380v Three Phase 50-60HZ
Dimension:
25000mm*2500mm*1500mm
Drying Method:
Hot Air, Infrared, UV
Model:
JZ-1800#
Substrate Material:
Film, Paper, Fabric
Power Supply:
AC 380V, 50Hz
Power:
18KW*3
Coating Material:
Liquid, Paste, Powder
Working Speed:
15-20m/min
Number Of Machines:
1
Colour Mode:
White And Yellow
Condition:
New
Painting Speed:
15-25m/min
Unwinding Method:
Single Station, Double Station
Working Width:
1800mm
Heating Method:
Electric, Gas, Steam
Rewinding Method:
Single Station, Double Station
Warranty:
1 Year
After-Sales Service:
Engineers Available To Service Machinery Overseas
Highlight:
Single Station Roll To Roll Vacuum Coater
,Packaging Roll To Roll Vacuum Coating Machine
,Double Station Roll To Roll Vacuum Coater
Payment & Shipping Terms
Minimum Order Quantity
1
Delivery Time
20
Product Description
Packaging Roll To Roll Vacuum Coating Machine
Roll to Roll Vacuum Metallizer Machine for PET, OPP, CPP Plastic Film
Technology Overview
Roll-to-roll (R2R) vacuum coating is a continuous PVD process designed for high-throughput deposition on flexible substrates including plastics, metal foils, and paper. This advanced technology combines vacuum evaporation, sputtering, or plasma-enhanced techniques to create functional films for packaging, electronics, and renewable energy applications.
Technical Specifications
| Model | H1400 | H1500 | H1600 |
|---|---|---|---|
| Chamber Diameter (mm) | 1400 | 1500 | 1600 |
| Maximum Web Diameter (mm) | 600 | 700 | 700-750 |
| Boats (piece) | 12 | 12 | 12~16 |
| Web Width (mm) | 600~1250 | 600~1250 | 1050~1800 |
| Wire-feeding Speed (m/min) | 0~5 | 0~5 | 0~5 |
| Working Power (Kw) | 80~150 | 90~180 | 100~200 |
| Winding Speed (m/min) | 100~400 | 100~500 | 100~500 |
| Occupied Area (m) | 10*8*4.6 | 10*8*4.6 | 10*8*4.8 |
Working Principle
- Continuous Substrate Handling: The substrate unwinds from a roll, passes through vacuum chambers for deposition, and rewinds after processing
- Vacuum Integration: Multi-chamber designs separate coating zones to prevent cross-contamination between different coating processes
- Precision Control: Advanced tension and alignment systems ensure uniform film thickness (±2%) across the entire web width
Key Advantages
- Mass Production Efficiency: Achieves deposition speeds up to 100 m/min with minimal material waste
- Cost-Effectiveness: Reduces labor and energy costs compared to traditional batch processes
- Functional Versatility: Supports barrier coatings, conductive layers, and decorative finishes
- Sustainability: Enables lightweight, recyclable packaging solutions
Applied Industries
- Packaging: Metalized films for food and beverage containers
- Electronics: Flexible circuits and OLED displays
- Solar Energy: Transparent conductive oxides on photovoltaic modules
- Automotive: Window films with UV/IR protection
Coating Effects & Colors
Surface finishes include metallic mirror finishes, matte textures, or holographic effects. Color options are customizable through reactive deposition processes, such as transparent blue for solar control applications.
Structure Types
- Single-Chamber: Simplified design for basic coating applications
- Multi-Chamber: Segmented into pre-treatment, deposition, and post-treatment zones
- In-Line Integration: Combines coating with printing or laminating processes
Substrate Materials
PET, PP, aluminum foil, paper, and textile fabrics
Coating Materials
- Metals: Aluminum, Copper, Silver for conductive layers
- Oxides: SiO₂, Al₂O₃ for barrier coatings
- Polymers: Plasma-polymerized films for adhesion promotion
Supporting Production Lines
Integrates with online inspection systems including thickness sensors and converting processes such as slitting and rewinding.
Consumables
Targets for sputtering, evaporation sources (Al wire), and inert gases including Argon and Nitrogen
Applications
- Packaging: High-barrier films for shelf-life extension
- Flexible Electronics: Touch sensors and thin-film batteries
- Architectural Films: Energy-efficient window coatings
Customization
Our R2R systems are engineered with modular vacuum chambers, advanced roll handling, and recipe-driven software to meet the most demanding industrial requirements.
Our company specializes in designing and manufacturing custom vacuum coating solutions for magnetron sputtering, multi-arc ion plating, and roll-to-roll systems. We offer tailored vacuum pumping systems, precision control electronics, and process optimization to ensure seamless integration into your production workflow. Contact us to explore how our technologies can elevate your coating capabilities.
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CONTACT US AT ANY TIME
18207198662
Lantang South road, Duanzhou Area, Zhaoqing city, Guangdong 526060 China
