Product Description
Equipment features:
1:The platform and X/Y module seat are both made of mineral casting, and the key surfaces are ground to ensurehigher precision and stability 2:Gantry structure, heavy load bearing, stable structure 3:Powerful visual positioning system, canmeet Mark point positioning, edge positioning, 3D scanning positioning, 4:Strong scalability, can expand AOI detection 3Ddetection, UV exposure curing and other functions 5:Strong platform compatibility, contact and non-contact dispensing, to meet thedispensing operations of different products and processes 6:Replaceable stainless steel shell to achieve Class 100 cleanrequirements Equipment advantages: 1:Integrated mineral casting, ultra-high precision and super stability 2:Strong expansion capability, can achieve ion cleaning, dispensing, detection, UV exposure and other functions 3:Powerful functions, rich configuration, wide application
Fully Automatic Coating Machine Line
This is the system solutions for automatic coating machines, fully automatic coating line, works graphite, composite and metal plates.It is widely used in LED industry, driving power supply industry, communication industry, computer motherboard, automation industry, electronics, welding machine industry, automotive electronics industry, smart meter industry and so on. For example, it is applied to PCBA surface triple-proof coating, dyke process, applying anti-solder adhesive, DIP component reinforcement, etc.
● Complete production automation, complete coating automated production line solutions.● Customized coating line combinations are available upon request.● Curing ovens: UV, infrared optional.PCBA board double-sided coating UV/heat curing assembly line reflow line:Our solution : Auto Lifter+Automatic Splicing Table+Coating Machine+Inspection Splicing Table+UV Curing Oven+Automatic SplicingTable+Automatic Flipper+Coating Machine+Inspection Splicing Table+Infrared Curing Oven+Automatic LifterEquipment introduction:● Overall steel motion platform, sturdy frame structure provides a strong guarantee for stable operation.● Adopting servo motor + precision screw module drive, compared with the control system of stepping motor inthe market, it has stable and high-precision motion control effect.● Professional control card and high quality motion configuration system lay a solid foundation for high speedand high precision operation. Special aluminum alloy rail and stainless steel conveyor chain.● Adopting man-machine operation interface, convenient programming method can greatly reducethe programming time. The control software is coating software developed independently under Windows7 environment by combining thereguirements of customers in the industry for various coating processes. fastspeed and stable operation. flexible multi-axis control, can realize the complex PCB board of high degree ofspraying.● Powerful process control ensures high coating quality and consistency. independent coating container drumand equipped with waste discharge port, effectively reducing the emission of irritating odor.
Five-Layer Precision SprayingPrimer Layer: Enhances adhesion and improves coating bonding strengthBase Coat Layer: Ensures precise color control, supporting gradients and metallic finishesEffect Layer: Creates special textures including metal imitation, pearlescent, and matteProtective Layer: High-hardness transparent coating for scratch resistanceTop Coat Layer: Final UV curing for mirror/anti-fingerprint effects
Three-Stage UV Curing (Triple UV)Base UV: Deep-layer curing for coating stabilityMid UV: Intermediate reinforcement for wear resistance (up to 6H pencil hardness)Surface UV: Top-layer hardening for nano-level smoothness
ApplicationsConsumer Electronics: Flagship smartphone frames, foldable screen hinges, ultra-thin laptop casingsAutomotive: Luxury car emblems, alloy wheels, carbon fiber trimsAerospace/Defense: Satellite components, drone housings, precision instrumentsLuxury Goods: High-end watch cases, jewelry packaging
The detailed workflow of the UV line is:loading area → brush dust removal → spray gun dust removal → automatic pressing device to compact the workpiece onto the UV line → brush dust removal → electrostatic dust removal 1 → flame treatment → electrostatic dust removal 2 → PP water → primer spraying 1 → primer spraying 2 (optional) → primer leveling → IR preheating → UV curing → transfer the workpiece from the UV line to the bracket of the PVD machine → PVD aluminum film coating → transfer the workpiece from the PVD bracket back to the UV line → electrostatic dust removal 3 → midcoat spraying (optional) → topcoat spraying → IR preheating → UV curing → unloading → quality inspection → packaging
Vacuum Coating Five-Spray Five-Bake Three-UV Coating Line Product Introduction
The Vacuum Coating Five-Spray Five-Bake Three-UV Coating Line represents the industry's most advanced surface treatment solution, specifically designed for ultra-high-end electronics, aerospace components, and luxury packaging that demand exceptional wear resistance, corrosion resistance, and aesthetic appeal. This production line combines vacuum coating with PVD technology and a five-layer spraying plus three-stage UV curing process
Core Process Advantages
Five-Layer Precision SprayingPrimer Layer: Enhances adhesion and improves coating bonding strengthBase Coat Layer: Ensures precise color control, supporting gradients and metallic finishesEffect Layer: Creates special textures including metal imitation, pearlescent, and matteProtective Layer: High-hardness transparent coating for scratch resistanceTop Coat Layer: Final UV curing for mirror/anti-fingerprint effects
Three-Stage UV Curing (Triple UV)Base UV: Deep-layer curing for coating stabilityMid UV: Intermediate reinforcement for wear resistance (up to 6H pencil hardness)Surface UV: Top-layer hardening for nano-level smoothness
ApplicationsConsumer Electronics: Flagship smartphone frames, foldable screen hinges, ultra-thin laptop casingsAutomotive: Luxury car emblems, alloy wheels, carbon fiber trimsAerospace/Defense: Satellite components, drone housings, precision instrumentsLuxury Goods: High-end watch cases, jewelry packaging
Applied industry: Widely used in automotive, audio and various small appliances, computers, clocks and watches, toys, cell phones, reflective Cup, cosmetics, toys, tableware, sanitary ware, shoe heel, ABS, PS, PP, PC, PVC, PET, nylon, metal, Boli, glass, ceramics, TPU, etc.Electroplating effects: General electroplating-face, dumb-(semi-mute, all dumb), the electroplating process wrinkles, lampworking, raindrops, seven colors;Main process: Base coating---UV curing--- vacuum coating---top coating----UV curingCoating color: Gold, silver, red, blue, green, purple, multi color, and so on. (Whatever color you want, you could spray the top oil to make colorful)Vertical double-door evaporation vacuum coating machine
Feature description:1.Equipped with advanced and complete coating system.2.It can be widely applied to UV coating of materials such as plastic, metal, glass ,ceramic and other substrate.3.Complete assembly line coating system, flame treatment room,electrostatic dust room,UV automatic coating room, Infrared preheating leveling, UV curable ,cooling air chamber.4.Automatic coating technology, equipped with automatic spray gun.5.It could greatly reduce the proliferation of paint mist pollution.6.Auto chain type design can flexibly carry out the line body planning and installation.7.Entirely new human-machine interface design,PLC automatic control system and simple operation .8.Reasonable arrangement of infrared heating, the hole point of UV curing layout .
Technical configuration:1.Length :Customized length, single coating with single baking,double spray coating with double baking.2.Rotor chain: frequency adjustable transmission chain.3.Electrostatic dust precipitation: independent automatic electrostatic precipitation chamber and equipped with 6 electrostatic precipitation gun.4. Flame treatment: multiple flame treatment gun, improve the adhesion.5.Automatic coating: independent automatic spray chamber.t6.Infrared leveling: infrared pre-heat-flux bake length with accurate calculation with adjustable temperature.7.UV curing:equipped with multiple high power UV light ,whole point of UV curing device.8.Air purge: adopt high-efficiency filter.9.Electrical control: adopt PLC fully automatic control system.
Application:1.Equipment application: Widely applied to coating of plastic, metal and glass products,.2.Equipped with double spray and double bake system, UV coating and general thermal curing coating of products can be realize;General applications including auto lamp, bowl cover, high-end cosmetic cap,arts &crafts and heels etc.