Product Description
1.More environmentally friendly --Compared with traditional manual spraying save 25%~50% paint use
2.Higher work efficiency -- more products can be sprayed in the same time
3. High-quality spray effect --Coating&coating effect are more better than hand spray coating
4.Full automatic machine -- 10s to set up the coating of a plane. Say goodbye to complex control!
5.Human Health friendly -- Spraying booth without additional dust and paint emissions protect the health of our employees
The detailed workflow of the UV line is:loading area → brush dust removal → spray gun dust removal → automatic pressing device to compact the workpiece onto the UV line → brush dust removal → electrostatic dust removal 1 → flame treatment → electrostatic dust removal 2 → PP water → primer spraying 1 → primer spraying 2 (optional) → primer leveling → IR preheating → UV curing → transfer the workpiece from the UV line to the bracket of the PVD machine → PVD aluminum film coating → transfer the workpiece from the PVD bracket back to the UV line → electrostatic dust removal 3 → midcoat spraying (optional) → topcoat spraying → IR preheating → UV curing → unloading → quality inspection → packaging
Vacuum Coating Five-Spray Five-Bake Three-UV Coating Line Product Introduction
The Vacuum Coating Five-Spray Five-Bake Three-UV Coating Line represents the industry's most advanced surface treatment solution, specifically designed for ultra-high-end electronics, aerospace components, and luxury packaging that demand exceptional wear resistance, corrosion resistance, and aesthetic appeal. This production line combines vacuum coating with PVD technology and a five-layer spraying plus three-stage UV curing process to achieve high-grade protection with premium visual effects.
Core Process Advantages
Five-Layer Precision SprayingPrimer Layer: Enhances adhesion and improves coating bonding strengthBase Coat Layer: Ensures precise color control, supporting gradients and metallic finishesEffect Layer: Creates special textures including metal imitation, pearlescent, and matteProtective Layer: High-hardness transparent coating for scratch resistanceTop Coat Layer: Final UV curing for mirror/anti-fingerprint effects
Three-Stage UV Curing (Triple UV)Base UV: Deep-layer curing for coating stabilityMid UV: Intermediate reinforcement for wear resistance (up to 6H pencil hardness)Surface UV: Top-layer hardening for nano-level smoothness
ApplicationsConsumer Electronics: Flagship smartphone frames, foldable screen hinges, ultra-thin laptop casingsAutomotive: Luxury car emblems, alloy wheels, carbon fiber trimsAerospace/Defense: Satellite components, drone housings, precision instrumentsLuxury Goods: High-end watch cases, jewelry packaging
Applied industry: Widely used in automotive, audio and various small appliances, computers, clocks and watches, toys, cell phones, reflective Cup, cosmetics, toys, tableware, sanitary ware, shoe heel, ABS, PS, PP, PC, PVC, PET, nylon, metal, Boli, glass, ceramics, TPU, etc.Electroplating effects: General electroplating-face, dumb-(semi-mute, all dumb), the electroplating process wrinkles, lampworking, raindrops, seven colors;Main process: Base coating---UV curing--- vacuum coating---top coating----UV curingCoating color: Gold, silver, red, blue, green, purple, multi color, and so on. (Whatever color you want, you could spray the top oil to make colorful)Vertical double-door evaporation vacuum coating machine
Feature description:1.Equipped with advanced and complete coating system.2.It can be widely applied to UV coating of materials such as plastic, metal, glass ,ceramic and other substrate.3.Complete assembly line coating system, flame treatment room,electrostatic dust room,UV automatic coating room, Infrared preheating leveling, UV curable ,cooling air chamber.4.Automatic coating technology, equipped with automatic spray gun.5.It could greatly reduce the proliferation of paint mist pollution.6.Auto chain type design can flexibly carry out the line body planning and installation.7.Entirely new human-machine interface design,PLC automatic control system and simple operation .8.Reasonable arrangement of infrared heating, the hole point of UV curing layout .
Technical configuration:1.Length :Customized length, single coating with single baking,double spray coating with double baking.2.Rotor chain: frequency adjustable transmission chain.3.Electrostatic dust precipitation: independent automatic electrostatic precipitation chamber and equipped with 6 electrostatic precipitation gun.4. Flame treatment: multiple flame treatment gun, improve the adhesion.5.Automatic coating: independent automatic spray chamber.t6.Infrared leveling: infrared pre-heat-flux bake length with accurate calculation with adjustable temperature.7.UV curing:equipped with multiple high power UV light ,whole point of UV curing device.8.Air purge: adopt high-efficiency filter.9.Electrical control: adopt PLC fully automatic control system.
Application:1.Equipment application: Widely applied to coating of plastic, metal and glass products,.2.Equipped with double spray and double bake system, UV coating and general thermal curing coating of products can be realize;General applications including auto lamp, bowl cover, high-end cosmetic cap,arts &crafts and heels etc.