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PLC Controlled Magnetron Sputtering PVD Coating Machine For Metals
  • PLC Controlled Magnetron Sputtering PVD Coating Machine For Metals
  • PLC Controlled Magnetron Sputtering PVD Coating Machine For Metals
  • PLC Controlled Magnetron Sputtering PVD Coating Machine For Metals

PLC Controlled Magnetron Sputtering PVD Coating Machine For Metals

Место происхождения Гуандун
Фирменное наименование Lion King
Сертификация CE
Детали продукта
Приложение:
Оптический, декоративный, функциональный
Размер машины:
Настраивать
Метод покрытия:
Магнетрон распыляется
Плотность покрытия:
≥99,9%
Целевой размер:
Настраиваемый
Субстратный материал:
Стекло, металл, керамика, пластик
Технология покрытия:
Магнетрон распыляется
Покрытие единообразии:
≤ ± 3%
Толщина покрытия:
10–500 нм
Вакуумная система:
Высокий вакуум
Мощность покрытия:
DC/RF/AC
Структура покрытия:
Одиночный слой, многослойный, градиент и т. Д.
Система управления:
Plc, сенсорный экран
Покрытия:
Олово, тик, тикн, Тилн, Крн, CU, AU, DLC
Выделить: 

PVD Coating Metals Sputtering Machine

,

Metals Magnetron Sputtering Machine

,

PVD Coating Magnetron Sputtering Machine

Условия оплаты и доставки
Количество мин заказа
1
Время доставки
15-45 рабочих дней
Описание продукта

Working Principle: Magnetron Sputtering for Metals​


1.Vacuum Chamber Preparation: The chamber is evacuated to high vacuum to remove air and moisture.​
2.Substrate Pre-Treatment: Metal workpieces are cleaned via ion bombardment and heated.​
3.Sputtering Process: Argon gas is injected into the chamber; high voltage ionizes argon into plasma. Under the action of a strong magnetic field, plasma ions are accelerated to bombard the sputtering target, ejecting target atoms.​
4.Coating Deposition: Target atoms uniformly deposit on the rotating metal workpieces, forming a dense, thin coating.​
5.Cooling & Unloading: After coating, the chamber is vented; workpieces are cooled to room temperature and unloaded—ready for use or post-processing.



Core Features: Tailored for Metal Substrates​


① Superior Coating Performance on Metals​

Exceptional Adhesion: Adopts metal substrate pre-treatment to ensure coating-substrate bonding strength reaches ASTM 5B level. Even for high-hardness metals, the coating remains intact after 10,000+ times of friction testing.​

Extreme Durability: Supports deposition of wear-resistant coatings with surface hardness up to HV 4000—3x harder than traditional electroplated chromium. Metal tools coated with TiAlN can extend service life by 5–10x; auto engine parts can withstand 500°C high temperatures without coating degradation.​

Strong Corrosion Resistance: Ceramic-based coatings and nitride coatings enable metal parts to pass 2,000-hour neutral salt spray testing—ideal for marine, automotive, and outdoor metal components.​


② High Efficiency for Metal Mass Production​


Fast Deposition Rate: Equipped with high-power magnetron targets and optimized magnetic field design, deposition rate reaches 300–800 nm/min—2–4x faster than conventional PVD machines. For thin decorative coatings (50–200 nm), a single batch of metal parts can be coated in 15–30 minutes.​

High Target Utilization: Closed-field unbalanced magnetron structure increases target material utilization from 15% (traditional) to 45%, reducing raw material waste. For high-cost metal targets, this cuts annual target consumption costs by 30%.​

Large Batch Capacity: Configurable planetary workpiece racks can hold metal parts of various sizes—from small screws to large auto wheels. Single-batch capacity ranges from 100–500 pieces, meeting industrial-scale output.​


③ Wide Compatibility with Metal Materials​


Fully adapts to all common metal substrates, solving the problem of "poor coating adaptability for special metals":​

Ferrous Metals: Stainless steel, carbon steel, cast iron.​

Non-Ferrous Metals: Aluminum alloy, titanium alloy, copper alloy, magnesium alloy .​

Special Metals: Tungsten, molybdenum, nickel-based superalloys .​



④ Smart Control & Stable Operation​


Intelligent Process Management: 12-inch touchscreen HMI with 200+ customizable process recipes. Parameters like vacuum level, sputtering power, gas flow, and coating thickness are automatically controlled, reducing human error to <0.5%.​

Real-Time Quality Monitoring: Built-in film thickness sensor and vacuum leak detection system. If parameters deviate, the machine triggers an alarm and pauses operation—ensuring consistent coating quality for each batch of metal parts.​

24/7 Continuous Operation: Robust vacuum system and wear-resistant target holders enable stable operation for 3,000+ hours without major maintenance—matching the high-load production rhythm of metal factories.​


⑤ Eco-Friendly & Compliance​

Zero Pollution: Pure physical deposition process—no cyanide, heavy metals, or volatile organic compounds (VOCs) emitted. Complies with EU RoHS, REACH, and Chinese GB 21900 environmental standards, helping metal enterprises avoid environmental penalties.​

Energy-Saving Design: Adopts DC pulse sputtering technology and heat recovery system, energy consumption is 40% lower than electroplating machines and 25% lower than thermal evaporation PVD machines. For a 2-shift daily operation, it saves ~300 kWh of electricity monthly.




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