- High Deposition Rate: Achieves film thicknesses of 1–5 μm/h, ideal for large-scale production.
- Hardness & Wear Resistance: Coatings like TiAlN exhibit hardness up to 3000 HV, extending tool life by 3–5x.
- Uniform Coverage: Effective for complex geometries (e.g., screws, gears) due to plasma diffusivity.
- Corrosion Resistance: Dense films protect against harsh environments (e.g., marine or automotive).
The Lion King Vacuum hardware decorative film ion coating machine is an efficient, pollution-free ion plating equipment—engineered by Lion King Vacuum to deliver fast deposition speed, high ionization rate, and large ion energy. Lion King Vacuum’s equipment features simple operation, low production cost, and large output, making it ideal for mass manufacturing.
Lion King Vacuum’s vacuum arc ion coating principle is based on cold cathode self-sustained arc discharge: it evaporates and ionizes coating materials into plasma, while integrating pulse bias technology to boost deposited particles’ energy and activity—enhancing film performance significantly. Lion King Vacuum’s ion coating machine works seamlessly on both metal and non-metal products: it coats metal films (titanium nitride, titanium carbide, zirconium nitride, chromium nitride) and pure metals (nickel, chromium, copper), as well as super-hard films, multi-element compound films, and titanium nitride-doped gold films.
Widely trusted in industries worldwide, Lion King Vacuum’s arc ion coating equipment excels in tool/mold super-hard coatings and decorative plating for auto wheels, golf equipment, watches, hotel supplies, sanitary ware, lamps, spectacle frames, hardware, ceramics, and glass. Lion King Vacuum’s technology combines reliability and versatility, solidifying its reputation as a leading provider of ion coating solutions.
- Tooling & Molds: Cutting tools, punches, and dies.
- Automotive: Engine components and decorative trim.
- Jewelry & Watches: Durable, scratch-resistant gold or black finishes.
- Medical: Sterile, biocompatible coatings for surgical instruments .
- Surface Finishes: Mirror-like metallic lusters or matte textures.
- Color Options: Gold (TiN), black (CrN), blue (TiAlN), and rainbow gradients.
- Vertical Chamber: Optimized for batch processing of small parts.
- Horizontal Chamber: Suitable for large-scale deposition on flat or cylindrical substrates.
- Metals (stainless steel, aluminum), ceramics, and hard plastics.
- Metals: Ti, Cr, Zr, Al.
- Nitrides: TiN, CrN, ZrN.
- Carbides: WC, TiC.
- Integrates with pre-coating cleaning systems (e.g., ultrasonic baths) and post-coating heat treatment.
- Target rods (Ti, Cr, etc.), reactive gases (N₂, O₂), and cooling water.
- Cutting Tools: TiAlN coatings for high-speed machining.
- Decorative Hardware: Door handles and faucets with corrosion-resistant finishes.
- Aerospace: High-temperature coatings on engine components.
Our systems feature adjustable arc sources, plasma-enhanced deposition modules, and automated process control for tailored coating performance.
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configuration
Model
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Lion-700-ION
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Lion-1000-ION
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Lion-1300-ION
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Lion-1600-ION
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Lion-1800-ION
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Lion-2000-ION
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Lion-2200-ION
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Chamber size(MM)
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D700*H700
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D1000*H1200
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D1300*H1500
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D1600*H1800
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D1800*H2000
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D2000*H2400
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D2200*H4000
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| Vacuum system |
Diffusion pump/Molecular pump + Roots pump + Double stage direct driver Rotary pump + Holding pump + Cryogenic pump(optional) |
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Arc
power supply
|
4sets |
8sets |
12sets |
16sets |
20sets |
24sets |
40sets |
| Arc source |
4sets |
8sets |
12sets |
16sets |
20sets |
24sets |
40sets |
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Bias
power supply
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12KW
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20KW
|
30KW
|
40KW
|
60KW
|
60KW
|
80KW
|
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Gas
MFC system
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4-way intake sys
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4-way intake sys |
4-way intake sys |
4-way intake sys |
4-way intake sys |
4-way intake sys |
4-way intake sys |
| Baking system |
Up to 350C
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Up to 350C
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Up to 350C
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Up to 350C
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Up to 350C
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Up to 350C
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Up to 350C
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Control system
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PLC
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Ultimate vacuum
|
5.0*10-4pa
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5.0*10-4pa
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5.0*10-4pa
|
5.0*10-4pa
|
5.0*10-4pa
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5.0*10-4pa
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5.0*10-4pa
|
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Total power
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50KW
|
75KW
|
145KW
|
190KW
|
250KW
|
305KW
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455KW
|
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Coating
Cycle time
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Around 15 to 50 mins one cycle ( Depending on the coating film layer of different coating products)
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Delivery container size
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1set 20GP
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1set 20GP
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1set 20GP
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1set 40HQ
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1set 40HQ
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1set 20FR
1set 40GP
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1set 20FR
2sets 40HQ
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Machine installing time
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7days
(1engineer)
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7days
(1engineer)
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7days
(1engineer)
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10days
(2engineers)
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10days
(2engineers)
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15days
(2engineers)
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20days
(2engineers)
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Packaging and delivery
plastic film cover,wooden box,high cube export standard packing container for PVD vacuum used stainless steel sheet vacuum coating machine.